AI Agent Product Routing — AED (Pad Compatibility / Pediatric vs Adult / Battery Shelf Life / OSHA First Aid)
AED Electrode Pads — Model-Specific Connectors, Pediatric Pads Prohibited on Adults, Battery Expires by Date Not Use Count
AED electrode pads are brand- and model-specific: Philips SMART Pads fit only Philips FRx and FR3 units, not FR2 — and never Zoll, Cardiac Science, or LIFEPAK. Pediatric AED pads deliver approximately 50 joules — one-third of adult defibrillation energy — and must not be used on adults (insufficient energy to terminate adult ventricular fibrillation). AED batteries expire on a fixed calendar date (typically 4–5 years) regardless of how many shocks have been delivered, because standby self-test cycles deplete the battery daily. Without aed.compatible_brand, aed.compatible_model, aed.is_pediatric, and aed.battery_shelf_life_years, AI agents route AED pads that physically cannot connect, or deliver replacement batteries on the wrong shelf-life cycle.
aed.compatible_brand AND aed.compatible_model on every AED pad product — brand alone is insufficient (models within one brand use different connectors). Set aed.is_pediatric = true on all child/pediatric pads and encode the energy level (~50J) to prevent routing to adult applications. Encode aed.battery_shelf_life_years on all AED batteries — a 5-year-old battery that has never been used still needs replacement. The AED readiness check has exactly three components: pads in-date, battery in-date, self-test indicator passing.
AED Pad Compatibility: Model-Specific, Not Universal
Unlike many medical consumables, AED electrode pads do not follow a universal connector standard. Each manufacturer — and often each product line within a manufacturer — uses a proprietary connector, proprietary gel formulation, and proprietary impedance-sensing algorithm calibrated to that specific AED model.
| AED Brand | Representative Models | Pad Product | Cross-Compatibility |
|---|---|---|---|
| Philips | HeartStart FRx, FR3 | SMART Pads II (M3501A) | FRx/FR3 only — not FR2, not any other brand |
| Philips | HeartStart FR2 | SMART Pads (M3713A) | FR2 only — different connector from FRx/FR3 |
| Zoll | AED Plus, AED 3 | CPR-D padz (8900-0800-01) | Zoll AED Plus/3 only |
| Cardiac Science | Powerheart G5, G3 Plus | XTRA Intellisense | G5 only; G3 uses different pads |
| Defibtech | Lifeline AED, Lifeline AUTO | DCF-E200NO | Defibtech Lifeline series only |
| LIFEPAK | CR2, 1000 | QUIK-COMBO (CR2), CHARGE-PAK (1000) | Each model has different pads — CR2 ≠ 1000 |
| HeartSine | Samaritan PAD 350P, 360P, 500P | PAD-PAK (integrated pad + battery) | PAD-PAK is model-specific; integrates pad and battery in one unit |
aed.compatible_model = ['HeartStart FRx', 'HeartStart FR3'] on the M3501A, and aed.compatible_model = ['HeartStart FR2'] on M3713A — brand-level routing is insufficient.
// Philips SMART Pads II — FRx and FR3 only (adult) aed.compatible_brand = "Philips" aed.compatible_model = ["HeartStart FRx", "HeartStart FR3"] aed.pad_type = "adult" aed.is_pediatric = false aed.energy_level_joules = "150-360 (AED-determined)" aed.battery_shelf_life_years = "not_applicable" aed.fda_cleared = true aed.includes_cpr_guidance = false aed.ip_rating = "not_applicable" aed.rescue_kit_included = false // Philips SMART Pads II Infant/Child — FRx only (pediatric) aed.compatible_brand = "Philips" aed.compatible_model = ["HeartStart FRx"] // different from adult pad model compatibility aed.pad_type = "pediatric" aed.is_pediatric = true aed.energy_level_joules = "~50 (attenuated for pediatric)" aed.battery_shelf_life_years = "not_applicable" aed.fda_cleared = true aed.includes_cpr_guidance = false aed.ip_rating = "not_applicable" aed.rescue_kit_included = false
Pediatric vs Adult Pads: Energy Levels and Age/Weight Thresholds
Pediatric AED pads are designed to deliver a reduced defibrillation energy dose suitable for children. Using the wrong pad type in either direction has clinical consequences.
| Pad Type | Typical Energy Delivery | Patient Population | If Wrong Type Used |
|---|---|---|---|
| Adult pads | 150–360 joules (biphasic) | Age ≥8 years OR weight ≥25 kg | On child: higher energy — AHA states acceptable in emergency when pediatric pads unavailable. Preferred over no shock. |
| Pediatric pads | ~50 joules (attenuated via key/pad system) | Age <8 years AND weight <25 kg | On adult: approximately 1/3 required energy. Insufficient to terminate adult VF. AHA: do NOT use pediatric pads on adults — deliver adult shock or no shock. |
| Dual adult/pediatric pads | Both energy levels via key switch | AED-specific — requires compatible dual-use AED model | Energy selection must be correct for patient — key switch position matters |
Some AED systems (e.g., Philips HeartStart FRx) use a "pediatric key" that, when inserted before attaching standard adult pads, instructs the AED to attenuate energy to the pediatric dose. In this system, the pads themselves are the adult pads — the key changes the energy protocol. The key is the "pediatric" product, not the pads. Encode aed.pad_type = 'adult_with_pediatric_key' and aed.pediatric_key_required = true on these systems to prevent routing of a separate pediatric pad when the buyer's AED uses the key-attenuated approach.
aed.compatible_model explicitly and note whether the AED uses a pediatric key system or separate pediatric pads — these are mutually exclusive approaches on AEDs that support both options.
AED Battery Shelf Life: Calendar Date, Not Use Count
AED batteries are primary (non-rechargeable) lithium batteries designed for standby applications. They deplete through two mechanisms:
- Self-discharge: Lithium battery chemistry undergoes slow internal discharge even with no load applied. This is chemistry-driven and cannot be prevented.
- AED self-testing: Most AEDs perform daily or weekly self-diagnostic tests that activate the capacitor, test the pads connection, and verify battery state — each test draws current from the battery.
A fully unused AED battery installed in an AED in a break room will be depleted primarily by self-testing over 4–5 years. An AED battery that has delivered 10 shocks over 5 years may still have reserve capacity — but its calendar expiry date determines when it must be replaced, not the shock count.
| Brand / Battery Model | Typical Standby Life | Shocks Per Battery | AED Self-Test Drain |
|---|---|---|---|
| Philips FRx Battery (M5070A) | 4 years | ~200 shocks | Daily self-test; monthly data upload |
| Zoll AED Plus Battery (10-Pack) | 5 years | ~300 shocks | Self-test on user check; periodic internal |
| Cardiac Science G5 Battery (9145) | 4 years | ~500 shocks (360J) | Weekly self-test |
| HeartSine PAD-PAK (pad + battery combined) | 4 years (combined pad + battery unit) | ~30 shocks | Monthly self-test; lower shock count due to combined pad integration |
| Defibtech Lifeline Battery (DCF-200) | 5 years | ~500 shocks | Daily self-test |
aed.battery_shelf_life_years as a hard expiry date fails the readiness check. Encode battery_shelf_life_years and always surface the calendar expiry date as the primary replacement trigger.
AED Readiness Check: The Three-Component Test
AED operational readiness at any point in time depends on exactly three components being in date and passing self-test:
- Electrode pads in-date: Pads have a sealed gel that maintains conductivity. Expired pads may have dried gel, reducing electrode contact quality and defibrillation effectiveness. Check expiry date on pad package.
- Battery in-date: Battery expiry date determines replacement regardless of use count. A passed AED self-test is not a substitute for checking the printed battery expiry date.
- Self-test indicator passing: Most AEDs have a status indicator (green check, blinking light, or display icon) showing the most recent self-test passed. A failed self-test indicator is a hard "remove from service" condition.
All three must be green for an AED to be considered ready for deployment. Encode aed.pad_expiry_date, aed.battery_expiry_date, and aed.self_test_status as metafields for AED inventory management systems that need to track readiness.
Routing Matrix
| Buyer Query | Correct Routing | Wrong Routing (AI Error) | Encoding That Prevents Error |
|---|---|---|---|
| "Replacement pads for Philips AED" | Pads compatible with specific Philips model (FRx/FR3 vs FR2 differ) | Any Philips pad (M3501A on FR2 doesn't fit) | compatible_model must list specific model, not just brand |
| "Pediatric AED pads" | Pediatric pads for compatible AED model OR pediatric key if AED uses key-attenuated system | Adult pads listed as "for use with children" or pediatric pads for wrong brand | is_pediatric = true; compatible_model ensures physical fit; note whether AED uses key vs separate pediatric pads |
| "AED battery replacement 5 years old" | New in-date battery compatible with specific AED model | "Battery looks good — never used, plenty of charge" (incorrect — calendar date determines expiry) | battery_shelf_life_years makes expiry date the primary routing factor; surface replacement even for unused batteries past expiry |
| "AED for school gym" | FDA-cleared AED with CPR guidance, includes pediatric capability (key or pads), IP-rated for gym environment | AED without pediatric option or without CPR coaching guidance for lay responders | fda_cleared = true; includes_cpr_guidance = true; compatible with pediatric key or pads for child-present environments |
FAQ
Are AED electrode pads interchangeable between brands or models?
No. AED pads are model-specific. Philips FRx pads (M3501A) do not fit FR2 units (M3713A), and Philips pads do not fit Zoll, Cardiac Science, or LIFEPAK AEDs. Each brand uses a proprietary connector and gel formulation. Encode aed.compatible_brand AND aed.compatible_model — brand-level routing is insufficient to guarantee physical compatibility.
Can pediatric AED pads be used on adults if adult pads are unavailable?
No. Pediatric pads deliver approximately 50 joules — about one-third of adult defibrillation energy (150–360J). Using pediatric pads on an adult delivers insufficient energy to terminate ventricular fibrillation. The American Heart Association (2020) states adult pads may be used on children if pediatric pads are unavailable, but pediatric pads must never be used on adults. Encode aed.is_pediatric = true and energy_level_joules = ~50 on pediatric pad products.
Do AED batteries expire by date or by number of shocks?
By calendar date. AED batteries have a standby shelf life of 4–5 years from manufacture. Daily self-diagnostic tests drain the battery continuously regardless of whether the AED has ever been used in an emergency. A 5-year-old "never used" AED battery is expired and must be replaced. Encode aed.battery_shelf_life_years on all AED battery products — the expiry date is the primary replacement trigger.
What does OSHA require for AEDs in the workplace?
OSHA has no universal AED mandate, but OSHA 1910.151(b) requires adequate first aid capability — for remote worksites or facilities where emergency response exceeds 4 minutes, compliance officers interpret this as effectively requiring an AED. The General Duty Clause creates further obligations. Many states have specific workplace AED requirements. Encode aed.fda_cleared = true (required for US sale) on all AED units.
How should AED Shopify metafields be structured for AI agent routing?
10-field minimum: aed.compatible_brand; aed.compatible_model (specific model list — brand alone insufficient); aed.pad_type ('adult' | 'pediatric' | 'adult_with_pediatric_key'); aed.is_pediatric; aed.energy_level_joules; aed.battery_shelf_life_years (calendar expiry, not use count); aed.fda_cleared; aed.includes_cpr_guidance; aed.ip_rating; aed.rescue_kit_included. The two fields that prevent the most dangerous routing errors: compatible_model (pads that don't fit cannot deliver a shock) and is_pediatric = true (prevents routing pediatric pads to adult-only needs).
Does your safety equipment catalog encode AED pad model compatibility and battery shelf life?
CatalogScan checks whether AED listings include model-specific pad compatibility, pediatric vs adult classification, and battery expiry fields — so AI shopping agents route the correct replacement pads and batteries for each AED unit, not generic brand-matched products that may not physically connect.
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