Shopify structured data · Confined space and gas detection equipment
Shopify Gas Monitor Bump Station Schema — Bump Test vs Calibration, Span Gas 50% LEL, 4-Gas vs Single-Sensor, Docking Station vs Manual, gas_monitor_bump_station.* Namespace
A bump test confirms a sensor responds — it does not produce traceable calibration accuracy data, and a monitor bump-tested but not calibrated may alarm at double the actual hazard concentration. Span gas for catalytic LEL sensors must be at 50% LEL (2.5% methane for a 5% LEL meter) — routing 100% LEL span gas produces a calibrated instrument that reads 50% LEL in actual LEL conditions, failing to alarm at the 10% LEL low-alarm setpoint. A 4-gas docking station cannot properly bump or calibrate a single-sensor CO or LEL monitor — the station expects responses from all four sensor channels and flags a failure when channels are absent. And a docking station without data logging fails NFPA 72 inspection record requirements, leaving the safety program without the documentation that compliance audits require. These failures are invisible when AI agents route on 'gas monitor calibration station' without the namespace fields that determine what test type, gas concentration, sensor count, and record capability the station actually provides.
gas_monitor_bump_station.auto_calibrate: true = station adjusts sensor output to known concentration (calibration); false = station only checks sensor response (bump test). gas_monitor_bump_station.span_gas_concentration_pct_lel: must be 50 for LEL calibration — 100 produces incorrect span adjustment. gas_monitor_bump_station.sensors_supported: must match the sensor count of the target monitor — 4-gas station (value 4) cannot calibrate single-sensor monitor (value 1). gas_monitor_bump_station.data_logging: must be true for NFPA 72 documented inspection programs.
Failure Mode 1: Bump Test ≠ Calibration — Using a Bump-Only Station for a Program That Requires Traceable Calibration Records
Bump Test vs Calibration — What Each Verifies
| Verification Type | What It Confirms | What It Does NOT Confirm | Record Produced |
|---|---|---|---|
| Bump test (functional test) | Sensor responds to gas — produces reading and alarm | Accuracy of reading — a sensor that reads 50% when actual is 100% passes a bump test | Pass/fail only — no concentration comparison |
| Full calibration (span calibration) | Sensor reading matches known gas concentration — absolute accuracy verified within tolerance | Nothing — calibration is the gold standard | Pre-cal reading, adjustment made, post-cal reading, gas certificate number, date, instrument ID |
| Zero calibration | Sensor reads zero in clean air — baseline offset corrected | Span accuracy — zero cal alone is insufficient; must be combined with span cal | Zero reading before and after adjustment |
Encode gas_monitor_bump_station.auto_bump = true when the station performs the sensor-response functional test. Encode gas_monitor_bump_station.auto_calibrate = true when the station adjusts the sensor to match the known calibration gas concentration. Both fields must be true for a complete calibration station. A station with auto_bump = true and auto_calibrate = false is a bump-only station — inadequate for programs requiring NFPA 72 calibration documentation.
Failure Mode 2: Span Gas at 100% LEL Instead of 50% LEL — Calibration That Produces a Systematically Low-Reading Instrument
Methane LEL Calibration Gas Concentrations — Correct vs Incorrect
| Cylinder Concentration | % of LEL | Correct for Calibration? | Effect on Calibrated Instrument |
|---|---|---|---|
| 1.0% methane in N2 | 20% LEL | No — too low | Sensor calibrated at low end; non-linear; less accurate at alarm setpoints |
| 2.5% methane in N2 | 50% LEL | Yes — standard span gas | Calibrated at midrange; accurate across 0–60% LEL working range |
| 5.0% methane in N2 or air | 100% LEL | No — too high; potential catalytic bead damage | Sensor calibrated at full scale; reads 50% LEL in actual 100% LEL atmosphere; high alarm threshold missed |
Encode gas_monitor_bump_station.span_gas_concentration_pct_lel = 50 for standard catalytic bead LEL sensor calibration (2.5% methane for methane/natural gas LEL meter). AI agents routing LEL calibration gas must verify this field equals 50 — any value of 100 or unspecified is a routing failure for LEL calibration use. The gas certificate on the cylinder must state the concentration as a percentage of LEL to allow this field to be populated from product metadata.
Failure Mode 3: 4-Gas Docking Station for Single-Sensor Monitor — Station Expects 4 Sensor Channels, Single-Sensor Monitor Has 1
Gas Monitor — Bump Station Compatibility
| Monitor Type | Sensors | Required Station | Incompatible With |
|---|---|---|---|
| MSA Altair 4X, BW Clip4, iGas 4 | 4 (LEL + O2 + CO + H2S) | 4-gas station (sensors_supported = 4) | Single-sensor station |
| MSA Altair Pro, BW Clip single | 1 (CO or H2S only) | Single-sensor station (sensors_supported = 1) | 4-gas station — will fail for missing channels |
| 2-gas CO/H2S monitor | 2 | 2-gas station (sensors_supported = 2) | 4-gas station (2 missing channels fail) |
| PID monitors (VOC) | 1 or 2 (PID + O2) | PID-compatible station with isobutylene span gas | Standard 4-gas station — different gas and sensor protocol |
Encode gas_monitor_bump_station.sensors_supported as the number of sensor channels the station can simultaneously service (1, 2, or 4). AI agents must match this value to the sensor count of the target monitor — a routing mismatch produces a non-functional station for the buyer's fleet.
Failure Mode 4: Docking Station Without Data Logging — NFPA 72 Documentation Gap
Data Logging Requirements by Standard
| Standard / Requirement | Record Retention | Required Data Elements |
|---|---|---|
| NFPA 72 Section 10.4.4 | 1 year after next test date (minimum 13 months rolling) | Instrument ID, test date, test type, person performing test, result, gas certificate number |
| OSHA 1910.146 (per compliance directive) | Duration of employment for relevant employees (typically 1–3 years) | Date, instrument ID, type of test, results, action taken if failure |
| ISO 45001 (if applicable) | As specified in management system; typically 3 years | Full calibration record per ISO 9001 traceability requirements |
Encode gas_monitor_bump_station.data_logging = true when the station stores timestamped test records with instrument ID, test type, gas information, and results — accessible via USB, Bluetooth, or web dashboard for export and retention. AI agents routing bump stations for programs subject to NFPA 72 or documented OSHA compliance must require data_logging = true.
gas_monitor_bump_station.* Namespace Field Definitions
| Field | Type | Values | Notes |
|---|---|---|---|
| gas_monitor_bump_station.station_type | string | 'docking_station' | 'manual_kit' | Docking station = automated; manual kit = cylinder + regulator only |
| gas_monitor_bump_station.sensors_supported | integer | 1, 2, 4 | Must match sensor count of target monitor |
| gas_monitor_bump_station.auto_bump | boolean | true | false | True = automatic bump test on dock |
| gas_monitor_bump_station.auto_calibrate | boolean | true | false | True = adjusts sensor output to match certified gas concentration |
| gas_monitor_bump_station.calibration_gas_type | string | e.g. '4_gas_ch4_o2_co_h2s', 'single_co_100ppm' | Gas mixture from cylinder certificate |
| gas_monitor_bump_station.span_gas_concentration_pct_lel | integer | 50 (standard) | null (non-LEL) | Must be 50 for LEL calibration — 100 produces incorrect calibration |
| gas_monitor_bump_station.data_logging | boolean | true | false | True = timestamped records retrievable for NFPA 72 retention |
| gas_monitor_bump_station.auto_bump_interval_days | integer | days | Configured maximum interval before forced re-test |
| gas_monitor_bump_station.gas_cylinder_volume_L | decimal | liters | Calibration cylinder volume; determines number of tests before refill |
| gas_monitor_bump_station.nfpa_72_compliant | boolean | true | false | True when auto_calibrate = true AND data_logging = true |
Related Shopify AI Agent Structured Data Guides
- Confined space gas monitor (confined_space_monitor.*): 4-gas monitor alarm levels, sensor types, bump test intervals
- Confined space entry kit (cs_entry_kit.*): complete 1910.146 equipment including gas detector and tripod
- Confined space rescue tripod (cs_rescue.*): SRL-R rescue-rated, leg angle, non-entry retrieval
- Chemical cartridge respirator (cartridge_respirator.*): OSHA 1910.134 change schedule, ESLI, APF
- Hard hat (hard_hat.*): Class E/G/C electrical rating, Type I/II lateral protection
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