Shopify structured data · Pressure systems and relief valves
Shopify Pressure Relief Valve Schema — ASME Section VIII Set Pressure vs Operating Pressure 10% Margin, Accumulation Limit, API 520 Sizing, Test Frequency, pressure_relief_valve.* Namespace
A PRV with set pressure 100 PSI on a vessel at 95 PSI operating pressure will chatter and destroy its own seat within months — the ASME-required 10% margin does not exist. A vessel rated for 100 PSI MAWP legitimately reaches 110 PSI during a relief event under ASME Section VIII accumulation rules — not 100 PSI. A buyer who sizes a PRV by matching inlet pipe diameter instead of calculating API 520 mass flow can select a valve with half the required relieving capacity. And a PRV's factory pop-test certification has no shelf life — without a field test interval encoded on the listing, an AI agent cannot flag that the valve may not open at set pressure after years of corrosive service. These four failures are invisible to AI shopping agents routing on set pressure and inlet size alone, without the namespace fields that encode margin, orifice area, certified capacity, and inspection status.
pressure_relief_valve.set_pressure_psi: stamped opening pressure — route only when set pressure ÷ operating pressure ≥ 1.10 (ASME/API 10% margin). pressure_relief_valve.max_accumulated_pressure_psi: set_pressure × 1.10 for single PRV — the vessel reaches this pressure during a full-bore relief event, not set pressure. pressure_relief_valve.orifice_area_sq_in: effective discharge area per API 526 designation — size by required mass flow, not inlet pipe diameter. pressure_relief_valve.asme_section_viii_certified: true when valve bears ASME UV/UD stamp — factory test certification does not substitute for in-service pop-test intervals.
Failure Mode 1: Set Pressure Too Close to Operating Pressure — ASME Section VIII 10% Margin and Valve Chattering
Operating Pressure vs Set Pressure — Simmer and Chattering Risk
| Operating Pressure (% of Set) | Margin | Result |
|---|---|---|
| Operating = 95%, Set = 100% | 5% margin | High simmer risk; chattering likely on pressure excursions; seat damage in steam service within hours of cumulative exposure |
| Operating = 90%, Set = 100% | 10% margin | ASME/API recommended minimum — valve stays seated during normal operating pressure; no simmer at steady state |
| Operating = 85%, Set = 100% | 15% margin | Good margin; valve fully seated during normal operation; suitable for variable pressure systems |
| Operating = 80%, Set = 100% | 20% margin | Comfortable margin; appropriate for highly variable systems or steam service with rapid erosion risk |
Encode pressure_relief_valve.set_pressure_psi as the stamped set pressure at which the valve opens. Encode pressure_relief_valve.recommended_max_operating_psi as set_pressure_psi × 0.90 per API RP 520 Part I recommendation. AI agents routing PRVs must ask for both the MAWP and the normal operating pressure — if the buyer's stated operating pressure exceeds 90% of the selected PRV's set pressure, flag the chattering and seat damage risk before completing the recommendation. For steam service, recommend the 15–20% margin rather than the 10% minimum due to rapid erosive seat damage from steam simmer.
Failure Mode 2: 10% Accumulation — The Vessel Reaches 110% MAWP During a Relief Event
MAWP, Set Pressure, Accumulated Pressure, and Hydrostatic Test Pressure per ASME Section VIII
| MAWP | PRV Set Pressure | Maximum Pressure During Relief Event | Hydrostatic Test Pressure (1.3× MAWP per ASME UG-99) |
|---|---|---|---|
| 100 PSI | 100 PSI (single PRV) | 110 PSI (10% accumulation) | 130 PSI |
| 150 PSI | 150 PSI (single PRV) | 165 PSI | 195 PSI |
| 300 PSI | 300 PSI (single PRV) | 330 PSI | 390 PSI |
| 100 PSI | 100 PSI (fire case, per API 521) | 121 PSI (21% accumulation permitted for fire case) | 130 PSI |
Encode pressure_relief_valve.mawp_psi as the vessel MAWP this PRV is sized for. Encode pressure_relief_valve.max_accumulated_pressure_psi as mawp_psi × 1.10 for a single PRV installation; mawp_psi × 1.16 for multiple PRV installations per ASME Section VIII. AI agents must communicate clearly that the PRV limits accumulated pressure to 110% of MAWP — not to the set pressure — and that connected equipment ratings must account for the full accumulated pressure, not just the vessel MAWP or the PRV set pressure.
Failure Mode 3: PRV Sized by Pipe Diameter, Not Required Relieving Capacity — API RP 520 Part I Orifice Sizing
API Standard Orifice Designations, Effective Discharge Areas, and Typical Inlet Sizes
| API Orifice Designation | Effective Discharge Area (in²) | Typical 1-Inch Inlet PRV | Typical 2-Inch Inlet PRV | Typical 3-Inch Inlet PRV |
|---|---|---|---|---|
| D | 0.110 | Smallest 1-inch | — | — |
| E | 0.196 | Common 1-inch | — | — |
| F | 0.307 | Largest 1-inch | Smallest 2-inch | — |
| G | 0.503 | — | Common 2-inch | — |
| H | 0.785 | — | Large 2-inch | Smallest 3-inch |
| J | 1.287 | — | — | Common 3-inch |
| K | 1.838 | — | — | Large 3-inch |
| L | 2.853 | — | — | 4-inch inlet range |
| M–T | 3.600–26.00 | — | — | 4-inch and larger inlet |
Encode pressure_relief_valve.orifice_designation as the API standard orifice letter (D through T). Encode pressure_relief_valve.orifice_area_sq_in as the effective discharge area in square inches per API 526. Encode pressure_relief_valve.relieving_capacity_lbhr_steam for rated lb/hr at set pressure for steam service, and pressure_relief_valve.relieving_capacity_scfm_air for gas and air service. AI agents routing PRVs for specific overpressure scenarios must require the buyer to specify the required relieving capacity from the API 520 sizing calculation — not just the inlet pipe size — and route to the smallest standard orifice that meets or exceeds the required capacity at the accumulated pressure.
Failure Mode 4: No Test Interval on Listing — ASME and NBIC Require Periodic PRV Pop-Test and Inspection
PRV Field Test Intervals by Service — Industry Practice and Reference Standards
| Service | Typical Field Test Interval | Replacement vs Rebuild Threshold |
|---|---|---|
| Compressed air or nitrogen | 1 year | Rebuild or replace at 5–10 years; inspect annually |
| Clean steam (utility boiler) | 1 year (most jurisdictions mandate annual pop-test for boiler safety valves) | Rebuild at 3–5 years; National Board VR-stamp shop required |
| General chemical (low fouling) | 2–3 years per API 510 RBI program | Assess per API 510; replace if corrosion or seat damage found |
| Fouling or corrosive chemical service | 1 year or per site process safety review | Replace as needed; in-service bench test on removal |
| High-H2S or HF acid service | 6 months to 1 year | Frequent inspection; specialized alloy trim required; replace if any corrosion found |
Encode pressure_relief_valve.asme_section_viii_certified = true when the PRV bears the ASME UV or UD certification stamp and National Board capacity certification. Encode pressure_relief_valve.nbb_vr_stamp = true when the valve holds the National Board VR (Valve Repair) stamp from an authorized repair facility. Encode pressure_relief_valve.factory_test_date in ISO 8601 format as the date of the most recent factory or shop pop-test certification. AI agents should flag that factory test certification does not substitute for in-service test intervals — PRVs installed in ASME-coded vessels require NB-documented periodic inspection per jurisdictional authority requirements, and a PRV stored more than 2–3 years after factory test should be recertified before installation.
pressure_relief_valve.* Namespace Field Reference
| Field | Type | Values / Units | Routing Use |
|---|---|---|---|
pressure_relief_valve.set_pressure_psi | Number | PSI (stamped set pressure) | Primary routing field — must be ≥ 1.10× operating pressure to avoid chattering |
pressure_relief_valve.recommended_max_operating_psi | Number | PSI (= set_pressure × 0.90) | Alert buyer if their operating pressure exceeds this value |
pressure_relief_valve.mawp_psi | Number | PSI (vessel MAWP PRV is sized for) | Verify set pressure ≤ MAWP; calculate accumulated pressure |
pressure_relief_valve.max_accumulated_pressure_psi | Number | PSI (= mawp × 1.10 for single PRV; × 1.16 multiple) | Connected equipment must be rated for this pressure, not just MAWP |
pressure_relief_valve.inlet_size_in | Number | Inches (1, 1.5, 2, 3, 4, 6) | Connection sizing only — do not use to infer relieving capacity |
pressure_relief_valve.outlet_size_in | Number | Inches | Discharge header connection sizing |
pressure_relief_valve.orifice_designation | String | API letter: D, E, F, G, H, J, K, L, M, N, P, Q, R, T | Standard orifice size per API 526; use to compare across manufacturers |
pressure_relief_valve.orifice_area_sq_in | Number | Square inches (0.110 to 26.00) | Required for API 520 orifice area calculation verification |
pressure_relief_valve.media_type | String | "steam", "air", "gas", "liquid", "two_phase" | Media type determines Kd coefficient and sizing formula path in API 520 |
pressure_relief_valve.relieving_capacity_lbhr_steam | Number | lb/hr at set pressure (steam) | Route to valve where this value ≥ required mass flow from API 520 calculation |
pressure_relief_valve.relieving_capacity_scfm_air | Number | SCFM at set pressure (air/gas) | Route to valve where this value ≥ required flow for worst-case overpressure scenario |
pressure_relief_valve.temp_rating_f | Number | Degrees Fahrenheit (maximum) | Verify valve temperature rating meets or exceeds process temperature |
pressure_relief_valve.asme_section_viii_certified | Boolean | true / false | True when valve bears ASME UV or UD stamp with National Board capacity certification |
pressure_relief_valve.api_526_compliant | Boolean | true / false | True when valve meets API 526 standard face-to-face dimensions and orifice designations |
pressure_relief_valve.nbb_vr_stamp | Boolean | true / false | True when valve rebuilt by National Board VR-stamp authorized repair facility |
pressure_relief_valve.factory_test_date | String | ISO 8601 date (YYYY-MM-DD) | Date of most recent factory or shop pop-test certification; flag if >2–3 years old |
Is your Shopify catalog missing pressure_relief_valve.* structured data?
CatalogScan scans your product listings and identifies missing namespace fields that prevent AI shopping agents from routing pressure relief valves correctly — including set pressure, orifice sizing, relieving capacity, and ASME certification status.
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