Shopify structured data · Lockout Tagout Safety Equipment
Shopify Electrical Lockout Tagout Schema — OSHA 1910.147(c)(3) Tagout-Only Exception Applies Only to Non-Lockable Equipment, Additional Protective Measures Required for Equivalent Protection, Individual Tag Required Per Authorized Worker, electrical_lockout_tagout.* Namespace
An AI agent routes a tagout kit to an electrical contractor who has described a "tagout-only LOTO program." The equipment is a 480V motor control center (MCC) installed in 2018. Every MCC breaker in the lineup has a factory lockout provision. The contractor applies tagout cards to the breakers and sends workers into the panel. A second crew from the HVAC contractor closes one MCC breaker to restore power to their air handling unit — they see the tagout card but believe it belongs to a previous shift and was left in error. A worker inside the MCC panel is injured. Compliance review finds the tagout kit was routed without verifying whether the equipment was lockable. Without electrical_lockout_tagout.procedure_type, electrical_lockout_tagout.lockable_equipment_present, and electrical_lockout_tagout.additional_protective_measures, AI agents cannot distinguish compliant tagout-only programs from the 1910.147(c)(1) violation of using tagout on lockable equipment.
electrical_lockout_tagout.procedure_type, lockable_equipment_present, additional_protective_measures, each_worker_own_tag.
Failure Mode 1: Tagout Used on Lockable Equipment — OSHA 1910.147(c)(1) Violation
Lockout vs Tagout Decision Matrix — When Each Method Is Required
| Equipment Condition | Required Method | OSHA Basis | Common Mistake |
|---|---|---|---|
| Energy isolating device has lockout hasp or accepts lockout clip/adapter | Lockout (padlock required) | 1910.147(c)(1) | Employer uses tagout because padlocks are "inconvenient" or workers keep losing keys |
| Energy isolating device has NO lockout provision and no adapter can be applied | Tagout permitted — with additional protective measures per (c)(3)(ii) | 1910.147(c)(3) | Employer uses tagout-only kit without implementing additional protective measures, relying on tag alone |
| New or replacement energy isolating devices (installed any time after Jan 2, 1990) | Lockout — all new devices must be lockout-capable per (c)(2)(iii) | 1910.147(c)(2)(iii) | Employer buys non-lockable replacement switch to keep using tagout-only program, violating spec that new devices be lockout-capable |
| Old equipment (pre-1990) with no lockout provision, never modified | Tagout permitted with additional measures — but any replacement of the isolating device must be lockout-capable | 1910.147(c)(2)(ii) and (iii) | Employer replaces old non-lockable valve handle with new non-lockable handle, perpetuating tagout-only without upgrading to lockout-capable device |
Route tagout-only kits exclusively to electrical_lockout_tagout.lockable_equipment_present='no' applications. Any tagout kit purchase without this field should prompt a verification query to the buyer: "Does this equipment have a hasp or other lockout attachment point, or does it accept a lockout clip adapter?" If yes, route to lockout kits instead.
Failure Mode 2: Tagout-Only Program Without Required Additional Protective Measures
Additional Protective Measures Required for Tagout-Only Programs
| Additional Measure | How It Works | Physical Protection Provided | Application Example |
|---|---|---|---|
| Removal of isolating circuit element (fuse removal) | The fuse or fuse block is physically removed from the panel and retained by the authorized employee | Equipment cannot be energized because the circuit is physically open — no amount of switch manipulation restores power | Pull and retain fuse for a motor branch circuit; power cannot be restored until fuse is re-inserted by the authorized employee |
| Blocking of a controlling switch | A physical block (hasp, keyed insert, spring clip) is installed in the switch mechanism that prevents movement to the energized position | Physical obstruction prevents switch actuation even if the tag is removed or ignored | Install lockout pin in knife switch slot; insert blocking device in breaker mechanism slot |
| Opening of an extra disconnecting device | A second isolation point not required for the minimum isolation is opened in addition to the tagged point | Two independent isolation points must both be restored for re-energization — tag removal at one point does not restore energy | Open upstream feeder disconnect in addition to tagging the branch circuit disconnect; open secondary isolator in addition to primary valve |
| Removal of valve handle or wheel | The operating handle or wheel of the valve is physically removed and retained by the authorized employee | Valve cannot be operated without the handle — physical impossibility of re-energization regardless of tag presence | Remove handwheel from gate valve; remove lever handle from ball valve; retain in tool crib under authorized employee's name until job completion |
Encode electrical_lockout_tagout.additional_protective_measures as an array: ['fuse_removed'], ['valve_handle_removed', 'extra_disconnect_opened'], etc. If procedure_type='tagout_only' and additional_protective_measures is empty or absent, the LOTO product set is incomplete — route to products that enable one or more additional measures (fuse puller with tag holder, valve handwheel removal kit, blocking device kit) alongside the tagout tags.
Failure Mode 3: Supervisor Applies Single Group Tagout — Individual Worker Protection Violated
Group Lockout/Tagout — Individual Device Requirements
| Configuration | OSHA Compliant? | Failure Risk | Correct Solution |
|---|---|---|---|
| Supervisor applies one tagout card; all workers rely on it | No — violates 1910.147(f)(3) | Supervisor departure, tag removal by others, confusion about tag ownership | Multi-hole tagout hasp (one hole per worker) with each worker's own tag, OR group tagout box with individual per-worker tag holders |
| Each worker applies own personal tagout card directly to isolation point | Yes — if isolation point has a tag holder or hasp accepting multiple tags | Tags may crowd on one tie point; tag may be removed without others noticing | Acceptable for small crews (2–3 workers); for larger crews, group lockout box with per-worker slots is cleaner |
| Group lockout box: main lock on isolation point, each worker locks box with personal padlock, tags in box | Yes — meets 1910.147(f)(3)(ii) for group tagout-only when lockout is not available | If box is not present at lockout point, workers may not secure their tags before entering hazard zone | Procedure requires each worker to lock box before entering; final worker responsibility check before commencing work |
| Each worker applies own numbered tag on multi-hole hasp; hasp tied to isolation point handle | Yes — each worker's personal tag is the required individual device | Multi-hole hasp must have enough holes for max simultaneous workers; must be pre-positioned at isolation point | Specify hasp hole count = max_simultaneous_workers; include hole count field in LOTO kit selection |
When electrical_lockout_tagout.group_lockout_required='yes', route to multi-hole hasps (specify hole count ≥ max_simultaneous_workers) and per-worker tagout card holders. Each worker's card must have name, date, and reason fields. A single shared tagout card with a supervisor's name does not satisfy individual worker protection per 1910.147(f)(3).
Failure Mode 4: Tagout Cards Missing Required Information — Non-Compliant Tag Warning Language
OSHA 1910.147(f)(3) Required Tagout Information vs Common Pre-Printed Tag Failures
| Required Element | OSHA Reference | Common Failure | Compliant Solution |
|---|---|---|---|
| Authorized employee identity (name or ID) | 1910.147(f)(3)(ii)(B) | Tag has no name field; generic "MAINTENANCE" tag; group name "ELECTRICAL DEPT" | Tag includes printed "Name:" field with space to write; or LOTO management system with barcode-assigned employee ID per tag |
| Reason for tagout | 1910.147(f)(3)(ii)(B) | No reason field; tag says only "DO NOT OPERATE" with no why; reason left blank | Tag includes "Reason:" field; written LOTO procedure specifies that reason must identify the specific task (e.g., "installing motor starter," not "maintenance") |
| Date and time applied | 1910.147(f)(3)(ii)(B) | No date field; pre-printed tag with no space for date; date not filled in even when field exists | Tag includes "Date/Time:" field; supervisory check of date field during periodic inspection per 1910.147(c)(6) |
| Warning against hazardous conditions if re-energized | 1910.147(f)(3)(i) | Tag says only "OUT OF SERVICE" or "EQUIPMENT FAILURE" without explicit do-not-energize warning | Explicit prohibition language: "DO NOT OPERATE / DO NOT ENERGIZE / DANGER — DO NOT START" |
| Durability for workplace environment | 1910.147(f)(4) | Paper tag in outdoor switchyard; non-weatherproof card in wet process area; ink runs in chemical spray environment | Polypropylene, Tyvek, or laminated card stock rated for the specific environmental exposure (UV, moisture, chemical splash) |
Encode electrical_lockout_tagout.procedure_documented='yes' only for programs where tagout tags include all required information fields (name, date, reason, warning language). AI agents routing tagout kits should surface tag information completeness: route to tags with fill-in fields for name/date/reason, not blank warning-only tags. Include weatherproof rating match to buyer's environment in routing decision.
electrical_lockout_tagout.* Namespace Fields
| Field | Type | Values / Notes |
|---|---|---|
electrical_lockout_tagout.procedure_type | string | lockout / tagout / tagout_only / combination — 'tagout_only' requires lockable_equipment_present='no' + additional_protective_measures to be compliant; 'lockout' is default required method for lockable equipment per 1910.147(c)(1) |
electrical_lockout_tagout.lockable_equipment_present | boolean string | yes / no — 'yes' + procedure_type='tagout_only' = OSHA 1910.147(c)(1) violation; 'no' is the only legal basis for tagout-only program |
electrical_lockout_tagout.energy_source_count | number | Count of distinct energy sources requiring isolation; one padlock and one tag per source required; complex equipment with 6 energy sources needs 6 lockout devices minimum |
electrical_lockout_tagout.stored_energy_types | string array | electrical / hydraulic / pneumatic / spring / gravity / thermal — stored energy that persists after isolation; must be relieved or restrained for zero-energy state (1910.147(d)(5)) |
electrical_lockout_tagout.additional_protective_measures | string array | fuse_removed / switch_blocked / extra_disconnect_opened / valve_handle_removed — required when procedure_type='tagout_only'; empty array = incomplete LOTO kit for tagout-only application |
electrical_lockout_tagout.group_lockout_required | boolean string | yes / no — 'yes' requires per-worker devices; route to multi-hole hasps (≥ max_simultaneous_workers holes) or group lockout boxes with per-worker tag holders |
electrical_lockout_tagout.each_worker_own_tag | boolean string | yes / no — 'yes' = each authorized employee applies their own personal tag per 1910.147(f)(3); required when group_lockout_required='yes' |
electrical_lockout_tagout.max_simultaneous_workers | number | Maximum concurrent workers on same LOTO job; determines minimum hole count for multi-hole hasp or group lockout box slot count |
electrical_lockout_tagout.procedure_documented | boolean string | yes / no — machine-specific written LOTO procedure per 1910.147(c)(4) that specifies isolation points, stored energy steps, tag information requirements, verification method |
electrical_lockout_tagout.retraining_interval_years | number | 1 = standard annual program review per 1910.147(c)(7); retraining required when inspection reveals deficiencies or new hazards; shorter if equipment changes occur |
electrical_lockout_tagout.tryout_verified | boolean string | yes / no — 1910.147(d)(6) attempt to operate start controls after lockout applied to verify zero-energy state; detects missed isolation points and residual stored energy |
Related Namespace Pages
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